Measuring control room: guarantor for safety in industrial processes

Control rooms for chemical and process industries are the central element for live monitoring and smart control of critical processes in modern industrial companies. Efficiency and reliability are top priorities. Key criteria include real-time plant monitoring and compliance with the highest safety standards. Regulatory requirements for the control of systems, machines and processes must be consistently adhered to in order to ensure operational safety in the long term. JST has been successfully planning and implementing integrated complete solutions for control rooms in the industrial sector for decades.

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Innovative technologies increase operational safety

Precise deficit and risk analysis

Increasing process automation has been confronting control rooms in the chemical, raw materials and process industries with a constant stream of new challenges for years. Many systems work with flammable, toxic or explosive substances. Leaks, overpressure or excessive temperatures can lead to serious accidents. Modern technologies with intuitive human-machine interfaces make monitoring and control easier. However, the integration of existing infrastructures and legacy systems into innovative solutions may prove to be an obstacle.

Customised planning and execution

To avoid misjudgements, experts recommend a standardised user interface. Ideal partner in the measuring control room: the myGUI® platform in combination with the KVM systems JST MultiStreaming® or MultiConsoling®. In addition, video wall technology and ergonomic furniture provide further optimisation.

Successful transformation

The operator has access to all sources in the control room with just one mouse/keyboard unit. All processes in the industrial control center are clearly displayed and monitored on a proactively operable video wall. In the background, alarm software detects undesirable deviations. Delayed reactions are a thing of the past. Faults within the processes are recognised and eliminated more quickly.

JST Referenz Messwarte STORAG ETZEL vor dem Umbau JST Referenz Messwarte STORAG ETZEL nach dem Umbau

The convincing before-and-after comparison shows: The control room of STORAG ETZEL Service GmbH is now technically and visually “state of the art”. The control room manages the injection and extraction of natural gas and crude oil at the Etzel cavern facility in East Frisia. Seamless monitoring, early fault detection and efficient process control are among the most important tasks on site.

Future course for your process control room – with concepts from JST

Control over critical processes – every argument a real “ace up the sleeve”

Secure, fast handling – just one mouse & keyboard for all sources

Efficient, confident access – with a standardised user interface

Automated processes – reducing manual intervention speeds up workflows

Visualisation of critical operating data – on modern video walls

Early fault detection – based on proactive alarm software

User interface summarises all applications together

The control room for power plants stands for the highest safety standards. There is no compromise on quality and safety in the process industry either. AI-supported analyses and automation can provide valuable solutions to meet these requirements. Condition: A clear user interface summarises new technologies and older control systems in such a way that they can be accessed quickly.

The intuitive myGUI® from JST already fulfils this task with excellence in hundreds of control centers! The platform interface reflects the operator’s workplace as a customised 3D graphic. Simply select a source and place the pre-defined icon on the desired screen using drag & drop. Access in a matter of seconds significantly reduces the reaction times.

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These KVM systems make the flood of data manageable

Standstill does not exist in the process industry. Sensor technology and analysis functions are becoming more and more precise. Compliance with legal requirements must be fully documented. The importance of energy management is growing. The increasing amount of data requires ever new, smart products to cope with the flood of information. Control and operating systems in the measuring control room must make all this manageable for the operator team.

With the KVM solutions JST MultiStreaming® and MultiConsoling®, reliable and high-performance technologies are available; once hardware-based, once as an IP streaming variant. Both options provide secure and fast access to all control center sources with just one mouse/keyboard unit.

JST KVM Solutions
KVM keeps your team in control
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Here we go! Take control in the “room of the future”

The starting signal for the new warehouse operations center is given in the control room simulator 2.0, the unique ‘room of the future’. This is where experts from the logistics sector come together to discover JST’s strategies and integrated models. Visitors test ergonomic furniture and take control of the video walls themselves. Whether in a virtual meeting or live on site: During the workshop, the project, objectives and budget are customised and defined.

This is followed by on-site discussions and web meetings during the planning phase. Photorealistic 3D images and film trailers help with the decision-making process. Climate, acoustics and lighting are also part of the JST control room team’s “all-round carefree package”.

Project workshop in the control room simulator
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Time for an upgrade? Then look at other control centers!

How do others deal with the issue of automation in the measuring control room? Which new tools ensure optimised energy management in power plants, the integration of process control systems in the chemical industry or additional efficiency in the energy sector? How can seamless process monitoring and early fault detection be realised?

It is worth taking a look at reference projects that have already benefited from new components and intelligent operating systems and have thus been able to establish smart processes. Example: JST TacticTable®. Whether crisis scenarios or training – the interactive situation table with full integration into the control room management system creates the basis for efficient, team-based solutions.

Safe and impactful with smart components
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Faster and more efficient with visualisation of process data

Real-time monitoring of incoming data becomes the cornerstone of safe and efficient process control with scalable large-screen systems from JST. As the central display technology in the measuring control room, either monitor walls with LCD technology or innovative LED walls ensure maximum operational reliability and precise control of industrial processes and systems.

Critical parameters such as pressure, temperature and flow rate can be captured at a glance in a high-resolution, high-contrast visualisation. Whether faults, colour-coded alarms or status messages – relevant data is available to all operators at the same time on the video wall. Faults are recognised more quickly within the team. The response time is reduced.

JST Monitor Wall
The choice is yours: LCD or LED system?
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Selected by leading companies and institutions

Measuring control room design: We think of everything!

For process monitoring in the industrial handling of raw materials, energy management in power plants, at refineries or in the chemical industry, the following applies: the more precisely goals and requirements for measuring control rooms are defined in advance, the more efficiently processes can be automated, digitalisation steps implemented and ultimately resources used. Thanks to a large number of projects in this sector, JST planners have extensive expertise. You can find some of our services right here. You can benefit from further solutions in a direct dialogue. Then it’s about important details and questions, such as: “Which interfaces to SCADA & control systems need to be integrated?” “Are smart dashboards for real-time analyses required?” Or: “How can decision intelligence and predictive AI be integrated?”

3D Planung von Kontrollräumen 3D Planung von Kontrollräumen
Modern control room for Heidelberg Materials in Ennigerloh
3D Planung von Kontrollräumen 3D Planung von Kontrollräumen
Modern control room for NWKG

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Checklists and guidebooks

What points should you pay
attention to when planning a
new control center? How do
you achieve the greatest
possible acceptance for your
project “new control room”?

Checklists (PDF)

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BAuA study: Legislation

VDU work in control rooms:
Use this know-how and the
resulting recommendations to
plan your control room according to the best technical
and ergonomic aspects.

BAuA study (PDF)

INFO-HUB

Practice Book of Control Rooms

Guidebooks, checklists,
practical examples, solutions
and specialist articles on setting up operation center, control room, or monitoring room.

Request for free
30+
Innovations

We offer our customers unique products and solutions for control rooms. An exclusive benefit that only JST can provide.

30+
years of experience

We have been working in the business for more than 30 years. We would be happy to bring our many years of know-how to your project.

600+
conrol rooms

This means that you benefit from our extensive experience and smooth project realisation processes. Because JST keeps everything in mind!

50+
Employees

Our experts are among the best. They have been designing control rooms for years. Our team enjoys working together – for you!

Clever solutions for the safe management of control room processes

JST MultiStreaming

Network-based KVM technology: smart and secure with JST MultiStreaming®

Efficiency, productivity, security – that’s what JST MultiStreaming® stands for. Connect all sources conveniently and flexibly via the network using IP streaming. Even remote access to worldwide target locations is possible – stable, in great quality!

More aboout JST MultiStreaming®
JST myGUI Interface

Video wall, workstation and infrastructure under control with the myGUI® platform

The intuitive myGUI® user interface in the 3D layout of your control room offers maximum ease of use for controlling your systems. With just one click you can operate workstations, infrastructure, LCD and LED walls – reliably, even in stressful situations!

More about myGUI®
JST MultiConsoling

MultiConsoling® – the high-availability command center for your control room

MultiConsoling® is the high-availability control center for connecting all signals from your systems to the monitors at the user’s workstation and to the LCD and LED walls. Transmission takes place in real time and does not require any software on your computers.

More about MultiConsoling®

Experience more at a planning workshop in the control room simulator

Having visions of the future is good. Experiencing is better! Visit the control room simulator, unique in Europe, where state-of-the-art technology and the latest ergonomic know-how are combined. The control room of the future. The special feature: Here you can touch everything and try it out for yourself.

Whether virtual or live on site – the workshop in the control room simulator is free of charge.
We kindly ask for prior registration.

This is where visions become reality: JST components pave the way into the digital age

The integrated control room models from Jungmann Systemtechnik set new standards in efficiency and resource management. Innovative components make the control of your company’s strategic and operational core tasks not only more convenient, but also more secure. We are at your side to develop an overall concept for you that meets the requirements of an increasingly automated world.

JST Control Room 3D

Video: this is how control room control works:

myGUI® platform

The heart of every control room – intuitive and convenient

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Service-Level-Agreements

We are at your side – 24 hours a day, 365 days a year!

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Redundancy solutions

When availability and security come first

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myGUI® platform

The heart of every control room – intuitive and convenient

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Service-Level-Agreements

We are at your side – 24 hours a day, 365 days a year!

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Redundancy solutions

When availability and security come first

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COMMUNICATION

Fixed contact person for all phases of the project

JST Analyse - Bewertung der Prozesse und Bedürfnisse vor Ort
ANALYSIS

Evaluation of processes and needs on site

PLANNING

Design of the technical and spatial concept

CONVERSION

Workflow and task coordination with the specialist departments

INSTALLATION

Professional implementation of all components

INITIAL OPERATION

Employee training and initialization of the new Control Center

Turnkey Solutions:

Integrated overall solution creates a real competitive advantage

You want a control center where all information comes together? A control room as a secure basis for the requirements of the digital future, precisely tailored to your processes and needs?

With our experience from more than 600 projects, we are the right partner for turnkey solutions that transform your control room into a profit center.

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The right solution for each process control center

Ergonomic furniture, video walls, control technology and much more – the JST world offers the entire spectrum of control room equipment. Whether warehouse control station, operations center for logistics or intralogistics: Wherever material flows need to be controlled efficiently, wherever inventory handling and warehouse management are involved, JST supplies suitable and customised concepts. Watch our videos to find out how comprehensive our support is and what modern options for alarm detection with JST look like.

Are you interested in finding out more about our solutions for the chemical and process industry?

Would you like to discover the control room world of JST?

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I would like a callback for a non-binding consultation of the JST control room specialists!

Make an appointment for a consultation by phone. The consultation is free and non-binding.

I would like to visit the Europe-wide unique control room simulator!

SCHEDULING A “TEST DRIVE”

Visiting the control room simulator is free of charge.
We ask for registration and reservation of dates.
Gladly also as an interactive online meeting.

The large practical book of the control rooms

I would like to receive JST´s “The Great Practice Book of Control Rooms”!

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The Practice Book is free of charge for JST customers.